Smarter Silo System Transforms Bulk Handling in Kwinana
A fully automated silo and bagging upgrade delivered cleaner operations, faster turnaround, and safer working conditions for a busy bulk handling site.
Problem
Increased production demand required a cleaner and more efficient method for transferring and bagging bulk materials. The previous system relied on operators manually filling bags with a front-end loader, creating excessive dust, downtime, and safety risks.
Dust leakage also raised health and explosion hazards, making a reliable dust collection system essential for compliance and worker safety.
Solution
Inquip designed and delivered a 35m³ storage silo system complete with a dust collector, level sensors, and a semi-automated filling control system integrated with a customised bulk bag filler (FIBC) and weighing scales.
Working with Automation & Control, the system was engineered for precise product measurement and improved plant efficiency while reducing manual handling.
Key results included:
- Increased bulk storage capacity.
- Over 50% reduction in manual handling time.
- Simplified and more accurate filling through automation.
- Elimination of OHS and dust-related safety concerns.
Impact
The new system enabled faster, safer, and more accurate bag filling operations. Automating the process improved reliability, reduced downtime, and enhanced operator safety — delivering long-term economic and operational benefits for the customer.
