Inquip would achieve this by providing a fully automatic system to accurately discharge the powder from the bulkbag to the conveyor belt before mixing.

For the system to deliver the desired results, the accuracy of <1% was required, with the system to be made within an existing plant, leaving little margin for error in design.

Solution

Inquip’s task was to provide a system of emptying bulk bags of Manganese Dioxide at a consistent percentage rate to the central conveyor belt. The system would need to have the capability to continually adjust the rate of dosing to match the amount of Manganese Dioxide v the weight of clay on the belt – therefore providing the perfect percentage of the blend to ensure high quality, consistent continuity of colour.

Our engineers conducted a site visit to establish the best possible delivery method and location to minimise site impact. A 3D model was then developed to ensure the project met all the requirements.

The electrical engineers at our sister company, Automation & Control, developed the system’s operation controls to integrate with the system via HMI and connection to the site’s PLC, to ensure data accuracy at all times.

Equipment

• Bulk Bag Unloader
• Screw Conveyor
• Full Control System

Outcomes

Following the installation of the system, the client has enjoyed a reduction in expenses and wastage associated with receiving the Manganese Dioxide in liquid form. The powered product mixes better with the clay to deliver a more consistent and homogenous blend, resulting in a superior finished product with reduced breakage.

Sources